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How Companies could Save Money by Repairing Manufacturing Machinery But Why it Still May Not be.
Companies often believe that buying new manufacturing equipment and automation machinery is the sole option when replacing machinery that is starting to fail. It is true that sometimes investing in a new piece of equipment is the only realistic option. This is true when technology has moved on and replacement used or refurbished equipment would not allow for the changes.
However, there are occasions when the technology remains consistent. This then means that the equipment can simply be maintained with the addition of a few inexpensive new replacement components. This means that it is then possible to save your firm a considerable sum of cash, whether you opt to buy new automation parts or choose to buy used or refurbished ones instead.
It is essential to determine the demands of your firm to determine if machinery should be completely replaced or if maintaining it by using new or refurbished parts is the most suitable solution for your company.
New Equipment Purchase: Purchasing new manufacturing equipment or automation systems gives plenty of advantages; the main advantage is the technology updates which are offered whenever changing to new machinery. Brand new manufacturing machinery gives your production unit a competitive advantage and might influence the efficiency of your facility. An additional benefit of acquiring new equipment is the ability to opt for extended guaranteesand service plans and the advantage that new machinery can provide "piece of mind" and confidence. The disadvantage, naturally, is that new equipment is expensive to buy.Make certain to budget in the cost for setting up the new equipment and carrying out any necessary training too.
Repairing and Maintaining Equipment: Opting to use new parts to repair industrial machinery is certainly a great alternative for most firms. Replacement industrial automation parts such as HMIs, Screens and Displays can generally be bought from companies such as DAX Automation and on occasion refurbished components are also readily available. Refurbished parts are taken apart, repaired, updated and then reassembled. Repairing and maintaining machinery by using new parts or refurbished is certainly going to be cheaper than purchasing new equipment although, of course, you will be losing out on the customer support and any guarantees that might come with new machinery, depending on the manufacturer and who it is bought from.
Purchasing Used Machinery: Opting to buy used automation machinery is another possibility that is worth considering and this can surely be a lot less costly when it comes to the initial out of pocket cost. Indeed, the overall cost of the machinery as well as spares for maintenance might be only a fraction of the original price of buying brand new machinery. Many firms will sell ex-demonstration equipment as used too. When looking to buy used machinery such as this you really need to inspect the overall condition of the equipment. You'll also want to see the machinery working to make certain that it is in order. It is also advisable to make sure to have complete, proper documentation for the equipment. Having this will make sourcing components to repair the equipment simpler and will be particularly important if it were to malfunction.
No matter what you choose, buying new, repairing or possibly even buying a used replacement piece of equipment, it is imperative that it comes up to the required safety standards. The machinery must be safe to use. Make certain to also do a cost analysis looking at the price difference between buying new equipment and maintaining existing and used machinery working fully.
Consider Repairing Manufacturing Equipment Before you Buy New
Business owners commonly assume that buying new manufacturing tools and automation machinery is the only option when replacing machinery that is starting to show signs of wear. Sometimes buying a new machine is the only viable option. For example, this is the case when technology has advanced and used or refurbished machinery would not allow for such changes.
However, there are occasions when the technology stays consistent. In many cases, this means that the machine can simply be repaired with the addition of a handful of more affordable new or refurbished replacement parts. This means that it is then possible to save your company a considerable sum of money, whether you opt to buy new automation parts or go for refurbished manufacturing ones instead.
It is crucial to assess the demands of your firm to determine if machinery should be completely replaced or if maintaining it using new or refurbished parts is the most suitable solution for your business.
You will need to consider the following:
- The initial expense
- The operating costs
- Product warranties
- After sales support
New Equipment Purchase: Investing in new production machinery or automation machinery offers lots of advantages; the greatest benefit is the technology updates that are offered when using new equipment. Brand new manufacturing equipment offers your unit a competitive advantage and can greatly alter the effectiveness of your company. Another advantage of acquiring new equipment is the possibility that it gives to buy extended guarantees, service plans as well as the fact that new machinery can provide 'piece of mind' to the buyer. The drawback, obviously, is that new machinery is expensive.Don't forget to factor in the cost for set up and training as well.
Repairing and Maintaining Equipment Using New Parts: Purchasing new electronic parts to repair automation machinery is certainly a very good alternative for many companies. Replacement automation spares like AC Inverter Drives and DC Drives can generally be purchased from companies like www.daxautomation.co.uk and in certain cases refurbished spares are also readily available. Such refurbished parts are fully disassembled, repaired, updated and put back together again. Repairing and maintaining machinery by using new parts or refurbished is certainly going to be less expensive than purchasing new equipment although, of course, you'll be losing out on the customer service and guarantees that might come with new equipment, depending on the makers of the machinery and who it is purchased from.
Purchasing Used Machinery: Opting to purchase used manufacturing machinery is another option and can surely be less costly when it comes to the initial out of pocket cost. The entire cost of the equipment as well as any parts for repairs could be only a small fraction of the original price of buying brand new equipment. Lots of firms will sell ex-demonstration automation equipment as usedmachinery too. If purchasing used manufacturing machinery like this you really need to have a look at the general condition of the equipment. You'll also want to see the equipment working to make certain it is in order. Also, be sure to have complete, proper documentation for the machinery whenever you invest in used equipment. Having this will make buying spares to repair and maintain the equipment simpler and will be especially important if it were to malfunction.
Whatever you choose, buying new, repairing or possibly even buying a used replacement piece of equipment, it is imperative that it comes up to safety standards. The equipment must be safe for operators to use. Make certain to also do a cost analysis; what is the price difference between buying new equipment and maintaining existing machinery operating correctly.